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lean product development


Collaborate With Customers
Design for Mass Customization
Design for Manufacture
Design for Quality & Reliability
Implement Fast Time-to-Market Techniques
Collaborate with Suppliers in Development


Collaborate With Suppliers in Development

Lean companies

  • Consider suppliers as an extension of their own engineering and manufacturing activities
  • Have suppliers provide specialized capabilities while their company focuses on its core competencies.
  • Involve suppliers at the inception of a product development project, at the conception stage
  • Include suppliers in material and vendor selections, prototypes, and qualification and pilot runs
  • Ensure that suppliers understand their technology roadmap and that they understand the suppliers' roadmaps and are taking advantage of them
  • Understand their own core competencies and those of their suppliers and work together to take advantage of both
  • Provide for real-time written communications of all important information flowing between their company and its suppliers

Traditional companies

  • Establish an adversarial relationship with the supplier regarding costs, deliveries, and quality
  • Assume that the supplier can produce what you design
  • Assume that the supplier can meet very short lead-times if you exert enough pressure
  • Assume that involving the supplier in design will only slow you down
  • Assume that the supplier cannot contribute any useful ideas at the conceptual stage of the project
  • Assume that you know everything the supplier knows about the goods he produces

Benefits of Lean

  • Speeds time-to-market by reducing mistakes and using the resources of the supplier in solving design problems
  • Takes full advantage of the supplier's expertise
  • Allows you to identify tasks that the supplier can do better than you and shift them to him, freeing resources and speeding development
  • Ensures that you do not overlook a budding technology in your industry
  • Gives the supplier ownership and responsibility in the outcome of the project
  • Gives the supplier confidence to give you his best pricing and delivery schedules

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